KALLA – Custom Printed Eco & Food-Grade Butted Tubes for Premium Supplements

Client Overview:
KALLA is a leading provider of supplements dedicated to promoting a healthy gut and overall well-being. With a commitment to quality and innovation, KALLA strives to deliver premium products that support digestive health and enhance the overall vitality of its customers.

The Challenge:
KALLA came to us needing various types of packaging, including printed tubes, sturdy boxes, and mailing boxes. Each packaging type needed to reflect the brand’s commitment to excellence, ensuring both functional integrity and aesthetic appeal.

KALLA Printed Tubes

Printed Butted Tubes – Food-Grade, Eco-Friendly & Branded

To meet KALLA’s specific requirements, we developed a range of custom food-grade tubes using 150gsm white Kraft paper — fully recyclable and food-safe. These butted tubes featured rolled ends for extra durability and a premium finish, along with a grease-proof lining and metal caps to ensure the supplements remained fresh and uncontaminated. The tubes were printed using vibrant PANTONE colours and soy-based ink, reinforcing the project’s eco credentials without compromising on colour intensity or clarity.

These printed cardboard tubes were created in seven custom sizes, tailored to fit individual products including their Cycle Sync, Prebiotic Blend, Natural Fertility, Hormones & Me, and Calm & Me supplements. With precise dimensions and carefully rolled spigots, the final packaging reflected a balance of practicality and design — showcasing how eco tubes and food-grade tubes can be both functional and beautiful.

Printed Butted Tubes

7 Styles of Tubes

Cycle Sync (Small & Large)

REF: 16663

Internal dims: H45mm x D48mm
External sizing: H50mm x D56mm

Prebiotic Blend

REF: 16925

Internal dims: H120mm x D90mm
External dims: H140mm x D99mm

Natural Fertility (For Her)

REF: 16663

Internal dims: H45mm x D48mm
External sizing: H50mm x D56mm

Hormones & Me

REF: 15736

Internal dims: H130mm x D48mm
External dims: H150mm x D56mm

Calm & Me

REF: 15736

Internal dims: H130mm x D48mm
External dims: H150mm x D56mm

Natural Fertility (For Him)

REF: 16663

Internal dims: H45mm x D48mm
External sizing: H50mm x D56mm

Printed Rigid Board Boxes

For KALLA’s rigid board boxes, we opted for TAKEO Satogami 90-gram paper, renowned for its premium quality and durability. The slipcase and tray design ensured ease of access while maintaining structural integrity. With internal tray dimensions of W78mm x L188mm x D38mm, the boxes were constructed from 2mm board, providing robust protection for the supplements.

A silk pull ribbon in white facilitated effortless handling, while the fitment featured a debossed logo, seamlessly integrated with the paper covering. The use of MIND & MOOD paper in grayish violet, RELIEF paper in light green, and IMMUNE HEALTH paper in rust contributed to a visually striking and cohesive packaging solution.

PRINTED RIGID BOARD BOXES

Mailing Boxes

To fulfil KALLA’s requirements for branded mailing boxes, we utilised E-fluted corrugated kraft cardboard, ensuring both strength and eco-friendliness. The external dimensions of 290mm x 200mm x 65mm provided ample space for the supplements while maintaining compactness for efficient shipping. A tear-off strip facilitated easy opening for recipients, enhancing user experience. The boxes were printed with a single colour both inside and outside, reinforcing the brand identity. Additionally, a removable cardboard fitment ensured secure transit, while flat packing minimised storage space and shipping costs.

Outcome:
By delivering tailored packaging solutions that encompassed printed tube packaging, rigid board boxes, and mailing boxes, we empowered KALLA to enhance brand visibility, ensure product safety, and streamline shipping logistics. The cohesive branding and attention to detail showcased KALLA’s commitment to excellence, reinforcing its position as a trusted provider of premium supplements for digestive health and overall well-being.

MAILING BOXES

Our Case Studies

Legology

Legology and Magellan produced small and large custom tubes for Legology’s new Christmas range.

RNLI Lifeboats

Custom donation tubes from us, reinforced with durable white cardboard, a coin slot, protective foam for items like t-shirts and keyrings, aligning with RNLI’s environmental goals through reuse for charity donations.

Speaker Hoyle’s

Custom tubes for their bottles, ensuring protection and brand consistency, with careful design and printing techniques adding elegance.

Latest Blog Posts

Magellan World has during the past years been one of our main packaging suppliers. Magellan has consistently provided first class service and top notch products. We are very pleased with our collaboration and we always feel very well taken care of. A highly recommended service provider.

Kalla

It generally has been excellent Customer Service. We work with a huge range of suppliers, big and small and few times is it so exemplary as yours. So Thank You, it’s much appreciated.

EDEN Treats

Magellan made our Walt Disney's 50th anniversary tube packaging. They came out exactly how we imagined and have had such great feedback from everyone.

Walt Disney

Our customers loved our packaging that we produced with you. The perfect luxurious tubes for our chocolates.

Maison Macolat

We asked for eco-friendly tubes to match our brands sustainability and that's exactly what we got. They went above and beyond for us!

Coral Eyewear

Sophie Tea's art was kept secure and sent out to our worldwide customers in the 3 different sized tubes Magellan created. They turned out amazing and everyone is in love with the repeated holographic logo across the tube.

Sophie Tea Art

Our food-grade tubes came out great! No unnecessary plastic needed as the material was completely safe with internal caps.

Balsa